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Custom printed boxes by Packwire

Custom Boxes That Pack a Punch!

Order custom boxes designed around your brand — from mailer boxes to shipping cartons. Set your exact dimensions, upload your artwork, and get instant pricing through our 3D configurator. Made in the USA with 50%+ recycled content, low minimums, and 10–20 day production.

Ready to start designing? Customize your Box in 3D
Prefer to work from a dieline or have a question? Contact Us
Custom folding boxes with full-color printing
Folding Box

Custom Folding Boxes
Custom mailer boxes for e-commerce shipping
Mailer Box

Custom Mailer Boxes
Custom shipping boxes with branded printing
Shipping Box

Custom Shipping Boxes
Custom rigid boxes for premium packaging
Rigid Box

Custom Rigid Boxes
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Why Custom Packaging?

Built for your product, your brand, and your bottom line

Stock boxes waste space, cost more to ship, and say nothing about your brand. Custom boxes solve all three — built to your product dimensions, printed with your branding, and made from recycled materials. No tooling fees, no huge minimums.

Custom dimensions Full-color digital printing No tooling fees Low minimums Instant online pricing 10–20 day production Made in the USA US flag 50%+ recycled content

Create your Custom Boxes

You can Order Customized Packaging in just a few clicks!

Order custom boxes in three steps: choose your box style and dimensions in our 3D configurator, upload your artwork or design from scratch using our built-in editor, and check out with instant pricing. We manufacture and ship your custom boxes directly to you in 10–20 calendar days. No minimum order of thousands of units, no tooling charges, and proofs included with every order.

  • Sign in and start crafting your perfect packaging
  • Unleash your creativity - design boxes that speak your brand
  • Sit back while we deliver your custom boxes, hassle-free!
Custom boxes online configurator Custom packaging artwork and design
Custom box design process Custom boxes unboxing experience

Real People, Real Results

Don't just take our word for it.

Trusted by these FORTUNE 500 companies

alongside thousands of businesses like yours

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Got a custom project in mind?

Looking for something beyond the box? Our team works with you from concept to production to create packaging that's uniquely yours. Whether it's custom inserts, branded bags, retail displays, or something only you could imagine — if you can dream it, we can build it.

We handle everything: structural design, material sourcing, prototyping, and full production runs. Need custom corrugated inserts to keep fragile products secure? Retail-ready displays that stand out on the shelf? Branded poly mailers or tissue paper to complete your unboxing experience? We've done it all.

Reach out with your project details and we'll put together a custom quote.

Custom packaging inserts
Inserts
Custom die-cut corrugated inserts sized to your product. Keeps items locked in place during shipping and eliminates the need for loose void fill.
Custom packaging bags
Bags
Printed poly mailers, paper bags, and retail shopping bags in custom sizes. Full-color branding on both sides, available in recyclable and compostable materials.
Custom packaging tubes
Tubes
Rigid paper tubes for posters, cosmetics, food packaging, and more. Custom diameters, printed wraps, and end caps — a durable alternative to traditional box packaging.
Custom packaging displays
Displays
Floor stands, counter displays, and PDQ trays designed for retail. Structurally engineered to hold your products and printed to match your brand guidelines.
Custom void fill packaging
Void Fill
Crinkle paper, air pillows, bubble wrap, and custom corrugated padding. Sized to your box dimensions to minimize shifting and reduce damage rates in transit.

Unbox Our Full Range of Services

Beyond manufacturing, we offer end-to-end services to simplify your packaging workflow. From assembling multi-product kits to managing storage and shipping logistics — we handle the details so you can focus on your business.

Custom boxes assembly line and packaging services Custom boxes assembly line and packaging services

Kitting

We assemble, organize, and bundle your products into ready-to-ship packages. Subscription boxes, multi-item orders, promotional kits — we pick, pack, and label so you don't need to staff a fulfillment line.

Custom kitting and assembly services

Shipping

Single destination or hundreds — we handle the logistics. Labeling, palletizing, carrier coordination, and multi-address fulfillment all managed from our facility. You ship the product to us, we get it where it needs to go.

Custom box shipping services

Warehousing

Store your packaging and products in our facility and we'll ship on demand. No long-term contracts — scale up for busy seasons and back down when things slow. Inventory is tracked and accessible whenever you need it.

Custom packaging warehousing

Packaging Optimization

Right-size your boxes to reduce DIM weight charges, cut void fill costs, and lower your per-shipment spend. Try our Box Size Optimizer to find the ideal dimensions for your products.

Packaging optimization consulting

Have a packaging challenge?

We'll solve it.

Contact us

FAQ

Got Questions?

We've Got Answers!
We've Got Answers!

For mailer boxes and corrugated shipping boxes, our minimum order is just one unit! For rigid and folding boxes, the MOQ is 500 units. That said, we can sometimes accommodate smaller quantities for folding and rigid boxes on a case-by-case basis for specialty projects. If you have a specific need, reach out to us and we'll see what we can do.

Our production time is typically 10-20 calendar days, depending on quantity and box style. You'll see an estimated delivery date at checkout.

Need it sooner? Just ask. If our production schedule permits, we often expedite orders at no extra charge. For tighter deadlines, rush options are also available. Contact us with your timeline and we'll do our best to make it work.

Absolutely. We regularly handle custom packaging orders well above 2,000 units. For larger quantities, we can often offer better per-unit pricing and may use HD Flexo or Litho Lamination printing for even higher quality at scale. contact us with your quantity, box style, and size, and we'll provide a quote.

No, we don't charge any setup fees for products displayed on our website. Setup fees only apply to specialized custom products or complex projects that aren't listed online. Feel free to contact us directly for specifics.

All box dimensions on our site are interior measurements listed as Length × Width × Depth. This means the dimensions refer to the usable space inside the box, not the outside. The exterior will be slightly larger due to the thickness of the board. To find the right size, grab a ruler or measuring tape and measure your product at its widest, longest, and tallest points.

Tip: Add about 1/8" to 1/4" to each dimension for a comfortable fit. You want your product to sit snugly without being too tight (which can damage the box walls) or too loose (which allows shifting during shipping).

If you're shipping the product inside the box, also factor in any void fill, tissue paper, or inserts you plan to use since these take up space. For irregularly shaped items, measure the bounding box (the smallest rectangle that would fully contain the product).

Not sure which size works best? Try our Box Size Optimizer, enter your product dimensions and it'll recommend the closest standard size. You can also contact us and we'll help you find the perfect fit.

Yes! You can email your dieline and artwork directly to us after placing an order. We accept AI, PDF, EPS, PSD, TIFF, and most other common formats. Vector files are preferred. Our prepress team will review everything for print-readiness, check bleed, resolution, and color mode, and reach out if any adjustments are needed before production.

Absolutely! Every order is personally reviewed by a dedicated account manager before anything goes to press.

Here's what to expect:

  1. You place your order
  2. We send you a 2D proof by email
  3. Your account manager checks the artwork for any issues like resolution, bleed, or color and lets you know if anything needs a tweak
  4. You give us the thumbs up

Nothing goes into production until you're completely happy with how everything looks.

We use two digital printing technologies that print directly onto the corrugated substrate — no labels, no lamination, no wraps:

Digital Single-Pass prints in a single pass at high speed using UV-curable inks that are instantly dried by ultraviolet light as the board moves through the press. This produces vibrant, durable prints that are scratch-resistant and ready to handle immediately. Ideal for larger runs with consistent color across the entire order.

Digital Multi-Pass uses the same UV-curable ink technology but makes multiple passes over the board for higher resolution and richer color depth. This is great for complex artwork, fine gradients, and photo-quality graphics on smaller to mid-size runs.

For higher quantities, we also offer traditional printing methods like HD Flexo and Litho Lamination, which can be more cost-effective at scale.

For cutting, we use CAD digital cutting tables that precisely cut and score your box shape without traditional metal dies — no tooling costs and the flexibility to adjust sizes between orders. We also offer laser cutting, which is significantly faster than CAD cutting. For higher quantities, traditional die cutting may be used for efficiency.

We use different materials depending on your box style, including corrugated board, cardboard, and paper. Here's what to expect:

  • Mailer boxes: E-Flute 32 ECT (200 lbs TEST) - 1/16" thickness.
    We also offer B-Flute mailers for any quantity if you need extra durability.
  • Rigid Boxes: 0.50pt board + 80lbs (160m) litho paper - 1/16" thickness total
  • Shipping Boxes: B-Flute 32 ECT (200 lbs TEST) - 1/8" thickness
  • Folding Boxes: 16-18pt SBS Board depending on size

Do you have a special request for another board thickness? contact us and our team will be more than happy to help you!

Definitely! Our mailer boxes are built with E-Flute corrugated board, which has a double-wall construction (two flat liner boards sandwiching a fluted middle layer). While E-Flute may look thin at 1/16", this structure gives it impressive strength for its weight. Our mailers are rated at 200 lbs test (32 ECT), meaning they can safely hold up to around 40 lbs of product.

They are fully compatible with all major carriers including USPS, FedEx, UPS, and DHL, and are designed to withstand the handling and sorting processes these carriers use. Customers commonly ship clothing, cosmetics, candles, subscription box products, small electronics, food items, jewelry, and promotional kits in our mailers without any additional outer packaging. The tuck-front closure keeps the box securely shut during transit, and the corrugated walls provide enough cushioning for most products. While mailer boxes can be shipped as is, we recommend adding a piece of tape to seal the closure, which also makes the package tamper-proof.

Smaller orders typically ship via parcel carriers like FedEx, FedEx Express, or UPS. Parcel shipping means your boxes are packed into one or more individual packages and sorted through the carrier's standard network, similar to how any online order would ship to your door.

Larger orders ship via LTL Freight (Less Than Truckload). With LTL, your boxes are palletized and loaded onto a shared freight truck alongside other shipments. A freight truck will pull up to your location and unload the pallet with a liftgate or at a loading dock. LTL is typically more cost-effective for larger orders because one pallet replaces dozens of individual packages, each of which would be weighed, sorted, and charged separately.

At checkout, you'll be able to choose the shipping method that works best for you. Please note that we do not currently offer USPS as a shipping option. You'll always receive tracking information upon shipment regardless of method.

When you reach out to Packwire, you'll always speak with a real person. No bots, no automated phone trees.

Ways to reach us:

Every customer is assigned a dedicated account manager who knows your orders and can help with anything from choosing the right box to artwork guidance. Personalized support from start to finish.

Ready to Create Your Custom Boxes?

Design your packaging in our 3D configurator with instant pricing, or talk to our team for a custom quote on larger orders.

Design Your Box Contact Us